FID Reducer – Sludge Reduction and Fuel Treatment Optimization
Strategic Integration: The FID Reducer integrates directly into existing fuel treatment systems, improving sludge management and separator efficiency.
Addressing the Challenge: Sludge and Inefficiency in Fuel Systems
Fuel systems operating on heavy fuel oil often suffer from sludge buildup and inefficient fuel processing. These issues lead to increased maintenance, higher operating costs and reduced equipment lifetime. Traditional fuel treatment systems struggle to effectively separate contaminants, leaving operators with excessive sludge and operational bottlenecks.
The IPCO Power Solution: The FID Reducer
The FID Reducer is installed upstream of the centrifuge in the fuel treatment system. By reducing fuel droplet size and breaking down asphaltene agglomerations, the system improves the performance of separators and filters.
This enables operators to:
- Improve contaminant removal
- Extend centrifuge cleaning intervals
- Reduce sludge generation by up to 80%
The result is a cleaner fuel system, lower maintenance requirements and improved operational efficiency.
How the FID Reducer Works
The FID Reducer uses IPCO Power’s mechanical homogenizer technology to break down asphaltene agglomerations into smaller and more uniform particles.
By reducing particle size, the system improves the separation of contaminants while allowing more usable fuel to pass through the centrifuge instead of being lost to sludge.
This process can recover up to 10% of asphaltene material as usable fuel, creating measurable efficiency gains in heavy fuel oil systems.
Before and After: Witness the effect of the FID Reducer on your separator’s performance and sludge production.
Reduction in Sludge Production
With the FID Reducer, operators typically achieve a 50–80% reduction in sludge generation. This significantly lowers sludge disposal costs and improves the overall efficiency of fuel treatment systems.
By reducing asphaltene agglomerations and improving fuel conditioning, the system helps maintain cleaner separators and longer maintenance intervals.
Sludge Reduction on MV Schieborg
Proven Results: From 24 to 6 de-sludgings per day – a testament to unparalleled efficiency and sustainability.
FID Reducer Specifications:
- Material & Design: Features a cutting-edge Vertical Homogenizer made from durable Aluminum 7075 T6 with a special proprietary hard coat for longevity.
- Operational Efficiency: Capable of handling a maximum pressure of 12 bar, the FID Reducer is versatile, designed to work efficiently with a variety of fuels including Heavy Fuel Oil (HFO), Marine Diesel Oil (MDO), biofuel, and Ultra-Low Sulfur Fuel Oil (ULSFO).
- Power Compatibility: Supports a wide range of power supplies, including 400V@50Hz/460V@60Hz for the main power and 230V@50Hz/250V@60Hz for the control panel, protected under IP54 classification.
- Capacity Range: Available in various models to suit different capacity needs, from 1,500 l/h to 30,000 l/h, ensuring flexibility and scalability for your operations.
- Environmental Impact: Designed with sustainability in mind, it significantly reduces sludge production, lowering disposal costs and supporting eco-friendly operations.
Improve Fuel Treatment Efficiency with the FID Reducer
Integrating the IPCO Power FID Reducer into your fuel treatment system reduces sludge production, improves separator performance and lowers maintenance costs.
Contact IPCO Power to learn how the FID Reducer can improve the efficiency and reliability of your fuel systems.